1997-2003 ZETTELMEYER ZL802I WHEEL LOADER

Technical Description

The Zettelmeyer ZL802i is a compact wheel loader equipped with a turbocharged, water-cooled KHD BF 4M 1012 E engine delivering 78 hp (58 kW) gross power and 75 hp (56 kW) net power at 2100 rpm. It features a 4-cylinder engine with a displacement of 195.3 cu in (3.2 L) and peak torque at 1500 rpm, providing reliable performance for versatile loading tasks. The loader has a bucket capacity of 1.4 cubic yards (1 m³) heaped, with a breakout force of 12,476.9 lbs (5,659 kg), and a bucket width of 6.8 ft (2 m), suitable for moderate material handling. The ZL802i has a total operating weight of approximately 16,094 lbs (7,300 kg) and dimensions optimized for compact operation: a width over tires of 6.6 ft (2 m), length with bucket on ground of 18.4 ft (5 m), and a height to the top of the cab of 9.4 ft (3 m). It offers a ground clearance of 1.9 ft (0.6 m) and a wheelbase of 7.4 ft (2.25 m). Dump clearance at maximum lift is 8.8 ft (2.7 m), with a hinge pin max height of 11.4 ft (3.5 m), and a turning radius of 14.9 ft (4.5 m). The hydraulic system includes a gear-type pump with a flow capacity of 21.7 gal/min (79 l/min) and a relief valve setting of 3,045 psi, enabling dump, raise, and lower cycle times of 2, 6.5, and 6 seconds respectively. The transmission is a hydrostatic full power shift with two forward and two reverse gears, delivering a max speed of 12.5 mph (19 kph) both forwards and in reverse. Additional specifications include a 24 V electrical system with a 55 A alternator, 26.5 gal (98 l) fuel capacity, and robust axles with 20° rear oscillation for enhanced maneuverability and durability on rough terrain. The tire size is 15.5-25, balancing traction with compact size suitability.